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Portable 3D scanner i-Scanner and an optical i-Tracker

Portable 3D scanner i-Scanner and an optical i-Tracker

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Equipment Details : portable 3D scanner i-Scanner and an optical i-Tracker

  • • Tracking Distance : Up to 6m
  • • Resolution up to: 0.020mm
  • • Measurement rate up to : 2,600,000 measurements/s
  • Volumetric accuracy : 10.4 m³ (Tracking distance 3.5 m) : 0.049 mm
    28.6 m³ (Tracking distance 5.0 m) : 0.067 mm
    49.0 m³ (Tracking distance 6.0 m) : 0.089mm 6000 mm (236.2 in)
  • Scanning area up to : 500 mm × 600 mm

Application

3D scanning , GD & T measurement , Digital inspection and Reverse Engineering of

  • • Large vehicle interiors
  • • Casting and machined components
  • • Aerospace and Defence
  • • Commercial valves and Turbines

High-Precision 3D Scanning for Inspection and Reverse Engineering

Roots Metrology provides high-accuracy 3D scanning services geared towards inspection and reverse engineering. Using the TRACKSCAN SHARP 49 Blue Light Scanning system, we provide non-contact laser scanning that captures millions of data points per second — making it ideal for complex parts, soft materials, and large components that traditional tactile probes cannot measure.

Our portable 3D scanner offers unmatched flexibility, enabling on-site measurement anywhere across India. Our system can efficiently and very accurately carry out 3D inspection services on products such as automotive bodies, turbine blades, or precision-machined components.

Why Choose 3D Scanning for Inspection

  • Measure Complex Parts - Capture all surfaces at millions of points and analyze their complicated shapes.
  • Measure Soft Parts - 3D scanning services collect accurate data and will not deform the soft part because only photons touch the surface.
  • Measure Faster - Collect millions of points in seconds, considerably faster than traditional contact-based measurements.
  • Remeasure Missing Parts - 3D scanning services collect a full digital record all at once, if you needed to re-measure the part, you would not have to set up all over again.
  • Understand Part Failure - 3D inspection services help to identify deviations or deformations in geometry across the entire part surface.
  • Reduce Manufacturing Scrap – Achieve higher quality and lower rejection rates through complete visibility of part geometry.
  • Measure On-Site – Conduct 3D scanning and surface inspection directly in the field for quick decision-making.

TRACKSCAN SHARP 49 – Blue Light Laser Precision

Our High Precision Non-Contact Laser Scanning system uses blue laser fast scanning technology to deliver higher contrast and accuracy, even on reflective or dark surfaces.

Key Features:

  • • Scanning range: 200 mm to 6 m in a single setup
  • • Scanning accuracy: Up to 0.060 mm (60 microns) per square metre
  • • Combine scanner and probe measurements in a single software session
  • • No warm-up time, immediately ready for use
  • • This system is ideal for high-speed laser measurement out of reach of tactile probes
  • • The perfect metrology tool for many industrial applications
  • erall, accelerates your 3D inspection or reverse engineering part, to be faster, more detailed, and reliable.

1. CAD to Scan Comparison

We perform CAD to Scan 3D comparison to verify manufactured components against original design intent. Any dimensional deviations are identified instantly using our 3D inspection services, supporting efficient quality control and corrective actions.

2. Scan to Scan Comparison

Through Scan to Scan 3D comparison, we assess wear and tear analysis, stock analysis, and surface deviation over time, ensuring consistent product performance during repeated manufacturing cycles.

3. GD&T Measurement and 2D Measurements

Our 3D laser scanning services include Geometric Dimensioning and Tolerancing (GD&T) measurement and 2D dimensional inspection. This helps validate whether parts meet tolerance and geometric accuracy requirements.

4. Surface and Stock Analysis

By combining blue light scanning with advanced point cloud inspection, we perform surface inspection and stock analysis to track material wear, surface uniformity, and machining consistency.

5. Reverse Engineering

Our 3D scanning services form the foundation of modern reverse engineering. We convert scanned data into editable CAD models for:

  • • Design recreation and modification
  • • Legacy part reproduction
  • • Product optimization and failure analysis

Using scan to NURBS modeling and hybrid modeling, we reproduce even the most complex geometries with superior precision.

Applications of 3D Scanning

Our 3D inspection and reverse engineering services are widely used across:

  • • Automotive – BIW bodies, interiors, molds, dies, and assemblies
  • • Aerospace – Aircraft interiors, turbine components, and structures
  • • Energy – Wind turbines, pumps, and valves
  • • Heavy Equipment – Large machinery and industrial assemblies
  • • Manufacturing – Tooling, casting, and dimensional validation

Why Roots Metrology

  • • NABL-accredited Calibration Lab and Metrology expertise
  • • Advanced TRACKSCAN SHARP 49 Blue Light Scanning Inspection
  • • Proven accuracy for reverse engineering and dimensional inspection
  • • Comprehensive solutions: 3D scanning, surface inspection, probing, and reporting
  • • Trusted by automotive, aerospace, energy, and manufacturing sectors

Frequently Asked Questions (FAQs)

3D scanning services are used to verify part geometry, identify deviations, and ensure products meet design specifications through CAD to Scan comparison.

Blue light scanning provides high-contrast data capture, eliminating errors caused by contact deformation. It’s ideal for soft parts and complex surfaces.

Yes, our portable 3D scanner allows on-site measurement for large assemblies and field inspection without moving heavy equipment.

We use 3D scanning to create precise digital models of existing parts, enabling design recreation, hybrid modeling, and product improvement.